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Industry — Semiconductors

Semiconductors

Turning silicon into shipping product — automotive-grade qualification, EMC discipline, and independent device evaluation from someone who has done it at scale.

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Why Prometheus in Semiconductors

Both the physics
and the commercialization.

Christian Ross has directed more than 20 industry-leading chipsets to development and established an ISO 17025-accredited EMC laboratory from the ground up. That combination is rare: deep command of power-electronics, mixed-signal, motor-control, and magnetic-sensing silicon, paired with the test infrastructure and rigor to prove it.

He has taken devices the full distance — from lab bench to automotive-grade qualification and into millions of units of production. He understands what it takes to make a part that passes characterization, survives the field, and can actually be built at volume.

That means an evaluation, a qualification plan, or an EMC investigation from Prometheus is grounded in the underlying physics and in the realities of commercialization — yield, reliability, cost, and supply. Not one at the expense of the other.

Teams hire Prometheus to develop the chip requirements in the first place — then to carry that chip from requirements into high-volume production systems, with the qualification and EMC discipline to make it stick.

How Prometheus Helps

From device concept
to qualified volume part.

01

Productization & Qualification

Taking a device from characterization to automotive-grade release with an AEC-Q mindset — stress qualification, robustness validation, and production release discipline.

02

EMC/EMI & ISO 17025 Labs

Standing up compliant EMC/EMI capability, setting up ISO 17025 lab practice, and correlating bench, chamber, and field so results actually agree.

03

Device Evaluation

Independent technical and commercial assessment of power, analog, and mixed-signal devices — performance, fit, risk, and total cost, called honestly.

04

DFM, Yield & Reliability

Design-for-manufacture reviews, yield improvement, and reliability engineering that keep a promising device from failing in the ramp.

05

Foundry, OSAT & Supplier Quality

Evaluating and managing foundry and OSAT partners, driving supplier quality, and finding what's really happening across the supply base.

06

Lab-to-Volume Industrialization

The manufacturing discipline that carries a device from a working sample to a qualified part shipping in millions of units a year.

When Teams Call

Signs it's time to call.

Our device has to be automotive- or defense-grade and it isn't there yet.

A qualification path grounded in real AEC-Q and reliability experience — closing the gap between a working part and a releasable one.

Qualification
EMC is failing and we can't correlate lab to field.

Independent EMC/EMI investigation and ISO 17025-grade method to make bench, chamber, and field results finally agree — and to fix the root cause.

EMC / EMI
We need an independent read before we commit to a foundry or a second source.

A technical and commercial evaluation of the device and the supplier — the honest assessment you need before you commit capital.

Independent Evaluation
Backed by 20+ chipsets directed to development and an ISO 17025 lab established from scratch. Prometheus takes a limited number of engagements at a time to stay hands-on.
At a Glance

Semiconductor engagement focus at a glance

Semiconductor engagements at Prometheus span the path from device selection to qualified, field-ready hardware. Each focus area below pairs a scope of work with why it matters for teams bringing power, sensing, and control devices into demanding products, including automotive-grade qualification, electromagnetic-compatibility testing, and building trusted, domestic supply.

Focus areaWhat it coversWhy it matters
ProductizationMoving a device from selection and bring-up to a manufacturable, qualified productCloses the gap between a promising chip and reliable volume hardware
AEC-Q100 qualificationStress-test planning and evaluation against automotive reliability requirementsRequired for parts entering automotive and other high-reliability systems
EMC / ISO 17025Electromagnetic-compatibility evaluation within a calibrated, accredited lab disciplineDemonstrates compliance and credible, repeatable measurement
Power-electronics evaluationTechnical and commercial assessment of power devices, drivers, and sensingDe-risks technology choices before design commitment
Domestic / trusted sourcingQualification and development of domestic and non-adversarial suppliersReduces dependence on fragile overseas supply chains
“The CHIPS and Science Act has put America on course to significantly strengthen domestic semiconductor production and R&D, but more work is needed to finish the job.”— John Neuffer, Semiconductor Industry Association
Questions & Answers

Semiconductor Productization & Qualification FAQ

What is semiconductor productization consulting?

Semiconductor productization consulting guides a device from validated prototype to qualified, manufacturable product. Prometheus structures datasheet parameterization, test coverage, characterization across process-voltage-temperature corners, and production test programs. The work matters because demand is scaling fast: McKinsey projects the semiconductor industry will reach roughly $1 trillion in annual revenue by 2030, intensifying pressure to productize reliably and on schedule.

What is automotive-grade chip qualification (AEC-Q100)?

AEC-Q100 is the Automotive Electronics Council stress-qualification standard for integrated circuits, defining grades by operating temperature and the environmental, lifetime, and package tests a device must survive. Prometheus plans the qualification matrix, sample sizes, and failure-analysis loop so parts pass the first time. Automotive is a major consumer of silicon, and McKinsey has estimated semiconductor content per vehicle will more than double this decade, raising the stakes for rigorous qualification.

Why does EMC/ISO 17025 matter for chips?

EMC and ISO/IEC 17025 accreditation establish that electromagnetic-compatibility measurements are technically valid and traceable, so results hold up with customers and regulators. Prometheus sets up lab methods, correlation studies, and uncertainty budgets. Standards and testing underpin market trust broadly; as NIST frames it in its measurement-science mission, “measurements provide the foundation for commerce and innovation.” Credible EMC data prevents late-stage redesigns and field returns.

What is power-electronics evaluation?

Power-electronics evaluation independently characterizes devices such as SiC and GaN transistors, gate drivers, and modules under real switching, thermal, and reliability stress. Prometheus benchmarks efficiency, safe operating area, and failure modes before design-in. The segment is growing quickly: Statista market data shows power-semiconductor revenue expanding into the tens of billions of dollars annually, so independent evaluation reduces costly misselection in high-voltage designs.

How do you reduce silicon risk before volume?

Risk reduction before volume combines design-for-test, early characterization, FMEA, and staged qualification so defects surface in engineering builds, not production. Prometheus prioritizes the failure modes most likely to escape. The payoff is large because late fixes are expensive; IBM and other engineering research have long documented that defects cost far more to correct after release than when caught in design, making early silicon validation a direct cost-avoidance strategy.

What is domestic/trusted semiconductor sourcing?

Domestic and trusted sourcing qualifies supply from secure, non-adversarial fabrication and assembly to protect against disruption and tampering. Prometheus maps second sources and audits provenance. The need is acute: the Semiconductor Industry Association reports the US share of global chip manufacturing capacity has fallen to roughly 10 percent, down from about 37 percent in 1990, which is exactly the resilience gap CHIPS-era domestic investment aims to close.

Let's Talk

Start with a free discovery call.

Thirty focused minutes. Tell us what's stuck — you'll leave with an honest read on the cause and the path forward, whether or not we work together.

Book a Discovery Call

Prometheus takes on a limited number of engagements at a time to stay hands-on. Serious inquiries answered within one business day.